Real-time Manufacturing Asset Monitoring & Analytics
Complete SCADA dashboard with AI-powered insights for modern factories
Launch Interactive DemoManufacturing facilities have scattered data across multiple systems with limited real-time visibility. Equipment downtime goes unnoticed, quality issues slip through, and operations teams lack the insights needed to optimize production and prevent costly failures.
VisionPulse provides a unified, real-time SCADA dashboard that consolidates all manufacturing data in one place. Get instant visibility into equipment status, production metrics, quality issues, and downtime with AI-powered analytics to optimize operations and prevent problems before they happen.
Key Features
Real-time Production Monitoring
Live dashboard tracking of machine status, production output, and efficiency metrics across all equipment.
Equipment Health Analytics
Predictive maintenance alerts and detailed equipment diagnostics to prevent costly downtime.
Defect Detection & Quality Control
AI-powered vision integration for automatic defect identification with confidence scoring and trend analysis.
Downtime Analysis
Comprehensive tracking of equipment downtime with root cause analysis, MTTR/MTBF calculations, and cost impact.
Production Analytics Dashboard
Visual analytics for production trends, efficiency optimization, and target vs. actual performance comparison.
Multi-Machine Support
Monitor unlimited manufacturing equipment simultaneously with individual machine customization.
How It Works
Connect Your Equipment
Simple integration with your existing manufacturing systems via API or direct machine connections.
Monitor in Real-time
Watch live production data flow into your dashboard with instant status updates and alerts.
Optimize Operations
Use AI-powered insights to reduce downtime, improve efficiency, and increase profitability.
Platform Capabilities
Advanced Dashboards
Overview, Machines, Production, Defects, and Downtime tabs with comprehensive analytics.
Real-time Alerts
Critical alerts and notifications for machine failures, quality issues, and production anomalies.
AI Integration
VisionMetrics integration for automated defect detection and predictive maintenance.
Performance Metrics
OEE calculation, efficiency tracking, and comprehensive KPI monitoring.
Maintenance Scheduling
Predictive maintenance recommendations and equipment maintenance history tracking.
Mobile Responsive
Full-featured dashboard works seamlessly on desktop, tablet, and mobile devices.
See VisionPulse in Action
Explore a fully interactive demo with real manufacturing data, all 5 dashboard tabs, and complete feature access. No sign-up required.
Launch Interactive DemoWhat Our Customers Say
“VisionPulse helped us reduce unplanned downtime by 40% in the first month. The real-time alerts alone have saved us thousands in lost production.”
“The AI-powered defect detection caught a critical quality issue before it reached customers. Invaluable for our operations.”
“Finally, a manufacturing dashboard that actually works like our operations need it to. Setup was painless and ROI was immediate.”
Frequently Asked Questions
How quickly can we get VisionPulse deployed?
Most deployments are running within 24-48 hours. We handle the infrastructure setup and provide direct integration support. Your team can start monitoring production the same day.
What equipment does VisionPulse support?
VisionPulse works with any manufacturing equipment that can output data via API, MQTT, OPC-UA, or direct database connection. We support CNC machines, hydraulic presses, assembly robots, welding stations, and custom equipment.
Is my production data secure?
Absolutely. All data is encrypted in transit (TLS 1.3) and at rest (AES-256). We maintain SOC 2 Type II compliance and undergo regular security audits. Your production data stays in your secure cloud infrastructure.
Can I integrate with my existing ERP/MES system?
Yes. VisionPulse integrates with most major ERP and MES systems including SAP, Oracle, Microsoft Dynamics, and custom systems via REST API.
Do I need specialized technical knowledge to use it?
No. The dashboard is designed for operations teams with intuitive interfaces. Our setup team handles all technical configuration and provides training.
What about historical data and reporting?
All your production data is stored long-term with full access to historical trends, custom reporting, and data export capabilities for compliance and analysis.